Description: What's Included? Electric Control Box + Pneumatic Bracket + Foot Switch + Power Cord Weights & Dimesions ◆Net Weight: 15.3kg ◆Size: 410mm*350mm*320mm Features & Highlights 1. Convenient Operation 2. Easy Maintenance 3. Higher Efficiency 4. Strong Applicability Specifications ◆Output Power: 500w ◆Welding Head Stroke: 20mm ◆Control Method: Pedal Pneumatic ◆Purpose: Sewing Equipment ◆Input Voltage: 110v ◆Targets: Swimsuits, Underwear, Masks ◆Degree of Automation: Semi-automatic ◆Oscillation System: Self-excited ◆Power Form: Ultrasonic ◆Drive Form: Portable Switch ◆Lifting Control: Electric ◆Frequency: 35 (Hz) ◆Welding Area: 2mm-10mm Optional Die ◆Welding Principle: Butt Welding ◆Vibrating Head Cooling System: Air CoolingwelcomeProduct DescriptionPacking List:Electric Control Box + Pneumatic Bracket + Foot Switch + Power CordHZ-35K Ultrasonic Bonding Machine ManualFunction: Suitable for brassiere, underwear, swimwear, shoe uppers and other two-layer fabric bonding points to save threads, improve product quality and efficiency. Another is also widely used in clothing, clothing, shoes, toys, leather goods, handbags, embroidery, glasses and other industries such as ironing diamonds and plastic welding processing. Note: The best workbench mat board with tiles (floor tiles, can not use a high degree of smooth floor tiles, will be slippery) or frosted glass as a mat board. Or with 2 cm thick stainless steel plate can also be, but the effect is not so good, because the metal plate absorbs heat quickly. Can not use a too thin metal plate to do the mat board. Product Parameters:◆Net Weight: 15.3kg◆Size: 410mm*350mm*320mm◆Output Power: 500w◆Welding Head Stroke: 20mm◆Control Method: Pedal Pneumatic◆Purpose: Sewing Equipment◆Input Voltage: 110v◆Targets: Swimsuits, Underwear, Masks◆Degree of Automation: Semi-automatic◆Oscillation System: Self-excited◆Power Form: Ultrasonic◆Drive Form: Portable Switch◆Lifting Control: Electric◆Frequency: 35 (Hz)◆Welding Area: 2mm-10mm Optional Die◆Welding Principle: Butt Welding◆Vibrating Head Cooling System: Air CoolFeatures:1. Convenient Operation2. Easy Maintenance3. Higher Efficiency4. Strong Applicability Machine Shape Diagram Portable Ultrasonic Bonding Machine1 Power switch6 Start switch2 Amplitude meter7 Handle3 Carrying handle8 Vibrator4 Fusing time9 Die5 Detection switch Maintenance Guidance FailureCauseSolutionOutput power is not enoughAmmeter pointer is greater than 2AOscillator burned outOscillator connection line desolderingAdjust the copper screw to 3-5 small cellsReplace the new oscillatorRe-solder onceAbnormal sound (screeching sound)Loose moldRe-lock, before locking the vibrator and mold contact surface wipe clean and then lockThe handle has a burnt smell or sparksOscillator connection line desoldering, loose connection, spark and burnt smellOscillator burned outRe-weld onceReplace the new oscillatorWithout ultrasonic outputPressing the handle switch does not have any response and then pressing the electrical box sound wave test output, indicates that the micro switch is badPressing 1 guide is still without response, which means that the connection line is broken somewhere or aerial plug in the desoldering phenomenonReplace the new microswitchRe-exchange the new connection line, re-solder the contacts in the air plugHandle hot (vibrator work will naturally generate heat, but can not be too high, generally in the 50 ℃ or so normal)The vibrator is the main accessory to produce ultrasonic waves, the chip produces ultrasonic sources, poor ventilation in the handle, the heat can not be dissipated, the chip can not work properly under high temperature, resulting in insufficient output power, and the current is large, burn the vibratorStop working, heat dissipation and then work normally, or add ventilation cooling device (wind pump)Ammeter pointer is largeThe normal current in 3-5 small cells, must be kept within this data, otherwise the force has an impactOscillator burned outOscillator connection line is desolderedKeep the current in 3-5 small cells, adjust the copper screwReplace the oscillatorRe-solder onceReplace the new handlePay attention to the current must be in 3-5 small cellsIt is still wrong after replacementAdjust the copper screwElectrical box and handle improperly matched, to professionals to match the motherboard Precautions, Common Sense and Routine MaintenanceThe welding head should not work directly with metal objects.The output force of the welding head is different for different types of shapes and sizesThe output wire cannot be pulled with excessive force.The current is normally between 0.3 and 0.6 A at no load.FM screw set current at 0.3-0.6A when locked, can not be twisted at will (to ensure that the current is in the minimum position)Detect whether the no-load current is between 0.3-0.6A before work every day.The handle must be hung on the workbench so that it works vertically.Do not play freely outside the working period, and take care of the equipment.The greater the hand force, the greater the output force of the welding head, and vice versa if the hand force is small.When loading or unloading the die head, two opening wrenches must be used at the same time, one on the die head and one on the vibrator (the above action can be carried out only when the plastic nut of the handle is twisted loose and taken away first).Before installing the die head, wipe the face of the vibrator and die head clean, the screws should be locked in the die head and then locked with the vibrator, usually also pay attention to whether it has loosened.Do not collide and twist the handle with hard objects, which will break the handle and twist the wire.Check regularly whether the fan is functioning properly.For long-time use, the handle is naturally hot, please use the air gun to blow cold or natural HZ-35K Ultrasonic Bonding Machine I. Overview1. Introduction to ultrasound:Ultrasound is related to the frequency (sound) vibration, beyond the human hearing range of sound waves, usually in 1800 to 20000 weeks / s.2. The principle of ultrasonic welding:The basic principle is the use of a transducer, so that high-frequency electronic energy into high-frequency mechanical vibration, ultrasonic welding is in the plastic components, through 35,000 weeks / second (35KHZ) of high-frequency vibration, so that plastic and plastic, plastic and metal and produce 1 second 35,000 times the high-speed thermal friction, so that the plastic fusion. The base method can be divided into direct and conduction two kinds of fusion methods.Direct fusion: that is, the first material such as wire or tape overlaps with each other fixed and plastic fusion machine fixture so that the base energy converter (HORH) directly on the above to produce sound wave vibration performance and fusion.Conduction fusion: that is, when fusion, away from the ultrasonic vibration, a distance from the sound wave vibration conduction fusion.3. Features:A. It can be fused in addition to Teflon thermoplastic plastic.B. Fusion time is very short, usually ranging (from 0.05-1 second).C. It can be through a medium such as water, oil, etc. fusion in the bonding surface.D. Fusion effect can achieve air-tight, liquid-tight and other sealing effects.E. Direct and conduction fusion.F. Fusion energy varies depending on the plastic material, and not ultrasonic vibration of all materials, only the vibration surface suitable for the occurrence of heat, so the surface of the product is without injury concern, this is the characteristic of conduction welding. In the harder plastic fusion, more play its fusion effect.G. Ultrasonic welding will not produce such as chemical toxicity, a safe welding process.H. Without adding any adhesives can achieve simple and fast operation.4. Application:Ultrasonic applications are extremely wide, we are generally familiar with are used in medicine, and the military, which are also widely used in the industrial field. Such as ultrasonic cleaning, ultrasonic fusion, ultrasonic grinding and polishing, etc. In ultrasonic fusion, the range of applications is 1. fusion; 2. buried; 3. molding; 4. riveting; 5. spot welding; 6. vibration fall (excision); 7. hot fusion.II. Plastic Properties and Welding RelationshipThe vast majority of commonly used injection molding polymers are available through ultrasonic welding. But the difficulty of ultrasonic plastic welding and the many characteristics of the welded itself. The greater the coefficient of friction of the plastic, the worse the thermal conductivity, the easier the interface to form a molten layer, and the better its ultrasonic welding performance. The harder the plastic, the easier it is to ultrasonically weld in plane welding, due to low vibration transmission loss. In crystalline plastic due to the solid state to the molten state, the temperature range is very narrow, very quickly, so the welding performance is poor, and adjustment is very difficult.Soft plastic in the riveting process of insert welding, its ultrasonic welding performance than hard performance plastic easy. Recently, for all kinds of plastic products, there will be several common plastic ultrasonic welding performances for a brief introduction: ABS.HIPS.PMMA.MPPO: It is a steel non-crystalline material, extremely easy to conduct 35KHZ ultrasonic frequency, and therefore particularly suitable for ultrasonic welding, whether at a distance or close to achieve good welding results.PC PSU: It is a high melting point of the material, hygroscopic, and therefore drying treatment before welding, otherwise the moisture in the material will hinder the welding strength, while the moisture will make the welding energy consumption larger, long welding time.PA: It is a crystalline material with strong hygroscopicity, so it should be dried before welding.PP.PE: It is a crystalline material, and there will be greater loss when ultrasonic conduction, so it is difficult to weld at a distance.PVC: It is a material with a low melting point and soft quality, with high ultrasonic energy loss, and when welding, so it is very easy to burn the surface of the welded parts.PaymentDelivery detailsTerms of salesAbout usContact usPayment We accept ebay payment 。Fees such as import duties, taxes are not included in the item price or shipping costs. These charges are the buyer's responsibility.Delivery detailsShipping: 2-9 working days to: USA Terms of sales We maintain high standards of excellence and strive for hundred percent customer satisfaction. Feedback is very important to us. We hope that you contact us immediately before you give neutral or negative feedback, so that we can address your concerns. It is impossible to address issues if we do not know about them! About usYour satisfaction is our ultimate goal. We work hard to earn your trust and future business. Our certified technicians have tested each item before shipping. The unit comes with 1 year limited warranty on all manufacturing defects.a) If you receive a defective item, you may return it or ask for a discount. Please contact us within 14 days after you receive the package.b) What you returned must be intact and in its original packaging as re? u. Customer is responsible for shipping costs of the returned item.c) We will cover the cost of shipping back t with the shipping rate indicated in the registration page. We will send you a new unit or refund the full payment you paid.Thank you.Contact usBusiness Hour Business Hour: Monday To Friday: 8:30 AM to 5:00 PM (Beijing China time)Due to time zones, our reply to your questions may not be immediately. But within above working time, we will reply your email within 24 hours. If it's non-workdays, please kindly be patient and wait till Monday.Please contact us with ebay message.Please feel free to contact us if you have any questions. Monday To Friday: 8:30 AM to 5:00 PM (Beijing China time)Due to time zones, our reply to your questions may not be immediately. But within above working time, we will reply your email within 24 hours. If it's non-workdays, please kindly be patient and wait till Monday.Please contact us with ebay message.Please feel free to contact us if you have any questions.On Oct 17, 2024 at 00:54:33 PDT, seller added the following information:
Price: 573.31 USD
Location: Austell, Georgia
End Time: 2024-11-15T01:43:37.000Z
Shipping Cost: 0 USD
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Item Specifics
Restocking Fee: No
Return shipping will be paid by: Seller
All returns accepted: Returns Accepted
Item must be returned within: 30 Days
Refund will be given as: Money back or replacement (buyer's choice)
Brand: Unbranded
MPN: Does Not Apply
Size: 410mm*350mm*320mm
Output power: 500W
Welding head stroke: 20mm
Control method: pedal pneumatic
Purpose: sewing equipment
Input voltage: 110V
Targets: swimsuits, underwear, masks
Power form: ultrasonic
Lifting control: electric
Frequency: 35 (Hz)
Welding area: 2mm-10mm optional die
Welding principle: butt welding
Vibrating head cooling system: air cooling