Audel Machine Shop Basics: All New Fifth Edition by Rex Miller (English) Paperba

Description: Audel Machine Shop Basics by Rex Miller, Mark Richard Miller Machinists use machine tools, such as lathes, milling machines, and spindles, to produce precision metal parts and the machine operator or vocational student must know the basics to succeed as a machinists. This title helps you define tools and use them properly and safely. It offers review questions for students, and answers you need on the job. FORMAT Paperback LANGUAGE English CONDITION Brand New Publisher Description Use the right tool the right way Here, fully updated to include new machines and electronic/digital controls, is the ultimate guide to basic machine shop equipment and how to use it. Whether youre a professional machinist, an apprentice, a trade student, or a handy homeowner, this fully illustrated volume helps you define tools and use them properly and safely. Its packed with review questions for students, and loaded with answers you need on the job. Mark Richard Miller is a Professor and Chairman of the Industrial Technology Department at Texas A&M University in Kingsville, Texas. * Understand basic machine shop practice and safety measures * Recognize the variations in similar tools and the purposes they serve * Learn recommended methods of mounting work in different machines * Obtain a complete working knowledge of numerically controlled machines and the operations they perform * Review procedures for safe and efficient use of cutting tools and cutters * Expand your knowledge with clear, step-by-step illustrations of proper equipment set-up and operation Back Cover Use the right tool the right way Here, fully updated to include new machines and electronic/digital controls, is the ultimate guide to basic machine shop equipment and how to use it. Whether youre a professional machinist, an apprentice, a trade student, or a handy homeowner, this fully illustrated volume helps you define tools and use them properly and safely. Its packed with review questions for students, and loaded with answers you need on the job. Mark Richard Miller is a Professor and Chairman of the Industrial Technology Department at Texas A&M University in Kingsville, Texas. Understand basic machine shop practice and safety measures Recognize the variations in similar tools and the purposes they serve Learn recommended methods of mounting work in different machines Obtain a complete working knowledge of numerically controlled machines and the operations they perform Review procedures for safe and efficient use of cutting tools and cutters Expand your knowledge with clear, step-by-step illustrations of proper equipment set-up and operation Flap Use the right tool the right way Here, fully updated to include new machines and electronic/digital controls, is the ultimate guide to basic machine shop equipment and how to use it. Whether youre a professional machinist, an apprentice, a trade student, or a handy homeowner, this fully illustrated volume helps you define tools and use them properly and safely. Its packed with review questions for students, and loaded with answers you need on the job. Mark Richard Miller is a Professor and Chairman of the Industrial Technology Department at Texas A&M University in Kingsville, Texas. Understand basic machine shop practice and safety measures Recognize the variations in similar tools and the purposes they serve Learn recommended methods of mounting work in different machines Obtain a complete working knowledge of numerically controlled machines and the operations they perform Review procedures for safe and efficient use of cutting tools and cutters Expand your knowledge with clear, step-by-step illustrations of proper equipment set-up and operation Author Biography Rex Miller was a Professor of Industrial Technology at The State University of New York, College at Buffalo for over 35 years. He has taught on the technical school, high school, and college level for well over 40 years. He is the author or co-author of over 100 textbooks ranging from electronics to carpentry and sheet metal work. He has contributed more than 50 magazine articles over the years to technical publications. He is also the author of seven civil war regimental histories. Mark Richard Miller finished his BS degree in New York and moved on to Ball State University, where he obtained a masters degree and went to work in San Antonio. He taught in high school and went to graduate school in College Station, Texas, finishing a doctorate degree. He took a position at Texas A&M University in Kingsville, Texas, where he now teaches in the Industrial Technology Department as a Professor and Department Chairman. He has co-authored seven books and contributed many articles to technical magazines. His hobbies include refinishing a 1970 Plymouth Super Bird and a 1971 Roadrunner. He is also interested in playing guitar, an interest he pursued while in college as the lead guitarist of a band called The Rude Boys. Table of Contents Acknowledgments xi About the Authors xiii Introduction xiv Chapter 1: Benchwork 1 The Bench and Bench Tools 1 Vises 2 Hammers 3 Chisels 5 Flat Chisel 5 Cape Chisel 8 Diamond-Point Chisel 8 Round-Nose Chisel 9 Hacksaws 10 Files 11 How to File 11 Drawfiling 15 File Characteristics 17 Scrapers 20 How to Use a Scraper 21 Scraper Classifications 23 Summary 23 Review Questions 24 Chapter 2: Precision Measurement and Gaging 27 Micrometer Calipers 27 Vernier Micrometer Calipers 29 Vernier Calipers 31 Bevel Protractors 34 Dial Indicators 38 Gages 39 Surface Gage 40 Height Gage 42 Depth Gage 43 Snap Gage 43 Plug Gage 44 Ring Gage 45 Taper Gage 45 Center Gage 47 Screw-Pitch Gage 47 Tap and Drill Gage 49 Thickness or Feeler Gage 49 Wire Gage 50 U.S. Standard Gage for Sheet and Plate Iron and Steel 51 Effects of Temperature and Weight on Precision Tools 51 Electronic Caliper Depth Gages 55 Electronic Digital Micrometer 58 Summary 58 Review Questions 60 Chapter 3: Materials 63 Properties 63 Desirable Properties 63 Definition of Properties 63 Metals 65 Ferrous Metals 65 Nonferrous Metals 70 Refractory Metals 71 Nonferrous Alloys 73 Nonmetals 76 Tests of Materials 76 Elasticity and Plasticity 76 Stress and Strain 77 Tensile Strength 77 Ductility 77 Toughness 77 Hardness 78 Portable Hardness Tester 78 Brittleness 82 Relationship between Mechanical Properties and Hardness 82 Effects of Temperature 83 Summary 84 Review Questions 85 Chapter 4: Abrasives 89 Structure of Abrasives 89 Natural Abrasives 89 Manufactured Abrasives 90 Composition of Abrasives 90 Silicon Carbide 91 Aluminum Oxide 91 Diamonds 91 Use of Abrasives in Grinding Wheels 92 Silicon Carbide Abrasives 92 Aluminum Oxide Abrasives 93 Diamond Abrasive 94 Summary 94 Review Questions 95 Chapter 5: Grinding 97 Manufacture of Grinding Wheels 97 Natural Grindstones 97 Manufactured Abrasive Grinding Wheels 97 Bond Types in Grinding Wheels 101 Vitrified-Bond Grinding Wheels 101 Organic-Bonded Grinding Wheels 102 Silicate-Bonded Grinding Wheels 105 Grinding Wheel Markings 105 Abrasive Type 106 Grain Size 106 Grade 106 Structure 106 Bond or Process 107 Bond Modification Symbols 107 Factors Affecting Grinding Wheel Selection 107 Hardness of Material to Be Ground 108 Amount of Stock to Be Removed and Finish Required 108 Operation (Wet or Dry) 108 Wheel Speed 108 Area of Grinding Contact 109 Severity of Grinding Operation 109 Summary 110 Review Questions 110 Chapter 6: Cutting Fluids 113 Coolant 113 Lubricants 113 Application of Cutting Fluids 113 Types of Cutting Fluids 114 Solid Lubricants 115 Summary 117 Review Questions 118 Chapter 7: Cutting Tools 119 Action of Cutting Tools 119 Materials 119 Shapes and Uses of Cutting Tools 120 Terms Related to Cutting Tools 121 Cutting Tool Angles 123 Tool Angles 123 Working Angles 128 High-Speed Steel Lathe Tools 130 Summary 135 Review Questions 136 Chapter 8: Cutter and Tool Grinders 137 Importance of Tool Sharpening 137 Cutter and Tool Sharpening 137 Lathe and Planer Tools 138 Twist-Drill Sharpening 138 Regrinding Tap Drills 143 Mounted Points and Wheels 144 Cutter-Sharpening Machines 144 Summary 149 Review Questions 149 Chapter 9: Drills 151 Drill Standards 151 Twist Drill Terminology 153 Types of Drills 157 Shank 157 Body 157 Point 161 Drill-Bit Point Design 163 Special-Purpose Drills 163 Socket and Sleeve 165 Using the Twist Drill 167 Secure the Work 167 Cutting Oil 167 Speeds and Feeds 167 Clearance Drills 176 Drill Problems and Causes 178 Summary 179 Review Questions 179 Chapter 10: Reamers 181 Types of Reamers 181 Hand Reamers 181 Machine Reamers 184 Use and Care of Reamers 192 Summary 193 Review Questions 194 Chapter 11: Taps 195 Types of Taps 195 Hand Taps 195 Machine-Screw Taps 202 Pipe Taps 205 Nut Taps 207 Pulley Taps 207 Taper Taps 207 Special-Purpose Taps 208 Tap Selection 209 Classes of Thread 210 Summary 212 Review Questions 213 Chapter 12: Threading Dies 215 Types of Dies 215 Solid Dies 215 Round-Split Dies 217 Two-Piece Adjustable Dies 218 Acorn Dies 218 Use of Dies to Cut Threads 220 Summary 222 Review Questions 223 Chapter 13: Milling-Machine Cutters 225 Milling Operation 225 Classification of Milling Cutters 226 General Types of Milling Cutters 226 Plain Milling Cutters 226 Side Milling Cutters 229 End Mills 231 Angle Milling Cutters 234 Slitting Saws, Slotting Saws, and Miscellaneous Cutters 235 Form-Relieved Cutters 239 Hobs 241 Care of Milling Cutters 242 Speeds and Feeds 242 Speeds 243 Feeds 246 Summary 250 Review Questions 250 Chapter 14: Milling-Machine Arbors, Collets, and Adapters 253 Arbors 253 Styles of Arbors 254 Methods of Driving the Cutters 255 Collets 257 Adapters 258 Summary 259 Review Questions 259 Chapter 15: Broaches and Broaching 261 Broaching Principle 261 Types of Broaches 262 Shapes of Broaches 262 Internal and External Broaches 263 Pull or Push Broaches 264 Care and Sharpening of Broaches 264 Broaching Machines 265 Broaching Operations 268 Pull Broaching 268 Push Broaching 268 Surface Broaching 269 Round Broaching 269 Summary 270 Review Questions 270 Chapter 16: Electrical Safety in the Machine Shop 273 Power Sources 273 Three-Phase Power 273 Power Panels 275 Raceways and Cable Trays 275 Motor Problems 278 Three-Phase Motor Symptoms 282 DC Motors 284 Motor Lubrication 286 Drum Switches 286 Safety in the Shop 288 Fire Extinguishers 288 Summary 288 Review Questions 292 Appendix: Reference Materials 293 Miscellaneous Useful Facts 293 Metric Conversions 294 Metric and English Equivalent Measures 295 Length 295 English Conversion Table 296 Standard Metric to English Conversions 297 Water Factors 300 Weights of Steel and Brass Bars 301 Index 303 Long Description Use the right tool the right way Here, fully updated to include new machines and electronic/digital controls, is the ultimate guide to basic machine shop equipment and how to use it. Whether youre a professional machinist, an apprentice, a trade student, or a handy homeowner, this fully illustrated volume helps you define tools and use them properly and safely. Its packed with review questions for students, and loaded with answers you need on the job. Mark Richard Miller is a Professor and Chairman of the Industrial Technology Department at Texas A&M University in Kingsville, Texas. Understand basic machine shop practice and safety measures Recognize the variations in similar tools and the purposes they serve Learn recommended methods of mounting work in different machines Obtain a complete working knowledge of numerically controlled machines and the operations they perform Review procedures for safe and efficient use of cutting tools and cutters Expand your knowledge with clear, step-by-step illustrations of proper equipment set-up and operation Feature Although the basics of a machine shop such as blueprint reading, layout, and measurement have not changed that much over the years, this book covers the new types of machines and methods that have been introduced for different applications. This essential book is in response to readers having contacted the authors requesting an updated version of this fundamentals book. This is the only comprehensive machinists library available, completely updated for the first time in ten years. Updated for new machines and electronic/digital controls and including many illustrations, a must for the machinist, a visual as well as mathematical trade. Authors are well-known and highly regarded in the industrial and vocational trades, and as instructional thought leaders for vocational education. Details ISBN076455526X Author Mark Richard Miller Short Title AUDEL MACHINE SHOP BASICS 5/E Language English Edition 5th ISBN-10 076455526X ISBN-13 9780764555268 Media Book Format Paperback Year 2004 Country of Publication United States Subtitle All New Fifth Edition Place of Publication Foster City Residence Round Rock, TX, US Birth 1929 DOI 10.1604/9780764555268 Series Number 8 UK Release Date 2004-01-29 Illustrator Gwyneth Williamson Affiliation Winchester College, UK Position Classics Teacher AU Release Date 2004-01-30 NZ Release Date 2004-01-30 Pages 336 Publisher John Wiley & Sons Inc Edition Description All New 5th Edition Series Audel Technical Trades Series Publication Date 2004-01-29 Imprint Audel Replaces 9780672233814 DEWEY 670.423 Illustrations Photos: 275 B&W, 0 Color; Drawings: 36 B&W, 0 Color; Tables: 21 B&W, 0 Color Audience General US Release Date 2004-01-29 We've got this At The Nile, if you're looking for it, we've got it. 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