Description: 2001-2004 Suzuki GSXR1000 Clymer Repair Manual M377 Model Coverage: Suzuki GSX-R1000, GSXR1000 (2001 2002 2003 2004) Every Clymer contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of the motorcycle. This, in addition to extensive research, allows Clymer to achieve an un-matched level of detail, accuracy & clarity. The step-by-step instructions and two column text with large print are user friendly, bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb tabbed chapters, numbered table of contents and extensive index make it possible to locate the desired section quickly. This manual includes a Quick Reference Data section with frequently used specifications. Table of Contents: QUICK REFERENCE DATA CHAPTER ONE / GENERAL INFORMATION Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Precision measuring tools / Electrical system fundamentals / Basic service methods / Storage / Specifications CHAPTER TWO / TROUBLESHOOTING Engine principles / Starting the engine / Engine will not start / Engine performance / Engine noises / Engine lubrication / Cylinder leakdown test / Clutch / Gearshift linkage / Transmission / Fuel system / Fuel pump / Electrical testing / Electrical troubleshooting / Steering and suspension / Brake system CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP Fuel type / Cylinder numbering and firing order / Engine rotation / Maintenance intervals / Tune-up / Ignition timing / Valve clearance / Spark plugs / Engine oil and filter / Engine oil pressure test / Throttle cable free play / Idle speed adjustment / Fast idle speed / Throttle valve synchronization / Fuel line inspection / Emission control systems / Exhaust control valve / Clutch adjustment / Shift pedal height / Cooling system / Tires and wheels / Front suspension / Steering check / Rear suspension / Drive chain / Brake system / General lubrication / Fastener inspection / Specifications CHAPTER FOUR / ENGINE TOP END Cylinder head cover / Camshaft / Cam chain tensioner / Cam chain, chain guides and timing rotor / Cylinder head / Valve lifter and shim / Valves and valve components / Pistons and cylinder block / Specifications CHAPTER FIVE / ENGINE TOP END Servicing engine in frame / Engine installation and removal / Starter idler cover / Starter clutch and gears / Alternator cover / Flywheel / Oil pump / Oil cooler / Oil pan and strainer / Crankcase / Crankshaft / Balancer shaft / Connecting rod / Piston and piston rings / Engine break-in / Specifications CHAPTER SIX / CLUTCH Clutch cover / Clutch release mechanism / Cable replacement / Lever assembly / Specifications CHAPTER SEVEN / TRANSMISSION, SHIFT MECHANISM AND ENGINE SPROCKET Engine sprocket cover / Engine sprocket / Shift pedal/footrest / External shift mechanism / Internal shift mechanism / Transmission / Specifications CHAPTER EIGHT / AIR, FUEL INJECTION, EMISSIONS AND EXHAUST SYSTEMS Fuel tank / Fuel pump / Fuel pump relay / Pressure regulator / Air filter housing / Throttle bodies / Fuel injectors / Throttle position TP sensor / Secondary throttle position STP sensor / Secondary throttle valve actuator STVA / Throttle cable / Fast idle / Atmospheric pressure AP sensor / Camshaft position CMP sensor / Engine coolant temperature ECT sensor / Intake air pressure IAP sensor / Intake air temperature IAT sensor / Tip over TO sensor / Exhaust system / Exhaust control valve / Exhaust control valve actuator EXCVA / Evaporative emissions control system / PAIR system / Self-diagnosis fuel injection / Troubleshooting / Specifications CHAPTER NINE / ELECTRICAL SYSTEM Electrical basics / Electrical connectors / Battery / Charging system / Voltage regulator/rectifier / Stator coil / Ignition system / Crankshaft position (CKP) sensor / Ignition coil/plug cap / Starting system / Starter motor / Starter relay / Sidestand switch / Gear position GP sensor / Turn signal sidestand relay / Lighting system / Horn / Meter assembly / Speed sensor / Oil pressure switch / Switches / Fuses / Specifications CHAPTER TEN / COOLING SYSTEM Hoses and hose clamps / Cooling system inspection / Coolant reservoir / Radiator / Thermo switch / Radiator fan / Radiator fan relay / Thermostat / Water pump / Specifications CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN Front and rear wheel / Rear coupling and rear sprocket / Bearing inspection / Front and rear hub / Wheel balance / Tires / Tire repair and changing / Drive chain / Specifications CHAPTER TWELVE / FRONT SUSPENSION AND STEERING Handlebars / Left grip / Steering head and stem / Steering head bearing race / Steering stem race / Steering damper / Front fork / Specifications CHAPTER THIRTEEN / REAR SUSPENSION Shock absorber / Suspension linkage / Swing arm / Swing arm pivot boss / Specifications CHAPTER FOURTEEN / BRAKES Brake fluid bleeding and draining / Brake pad inspection / Front and rear caliper / Front and rear master cylinder / Brake pedal footpeg assembly / Brake disc / Brake hose / Specifications CHAPTER FIFTEEN / BODY AND FRAME Body panel fasteners / Rider seat / Passenger seat/tail cover / Front engine cover / Center cover / Bracket cover / Mirror / Windshield / Front fairing / Fairing bracket / Intake duct / Side fairing / Tail piece / Front fender / Sidestand / Specifications INDEX WIRING DIAGRAMS Specifications: Publisher: Clymer Publications Softcover: Approx. 600 pages Dimensions: 7.0 x 10.1 x 1.1 inches Part number: CM377 ISBN-13: 9780892879274 Publication date: Tuesday, March 27, 2018 Language: English
Price: 37.8 USD
Location: Midland, Michigan
End Time: 2024-10-06T18:50:55.000Z
Shipping Cost: 0 USD
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Returns Accepted: ReturnsNotAccepted
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Make: Suzuki
Media Type: Paper
Country/Region of Manufacture: Malaysia
Year: 2004
Model: GSXR-1000
Year of Publication: 2016
Publisher: Clymer